3DPrinting

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3DPrinting is a place where makers of all skill levels and walks of life can learn about and discuss 3D printing and development of 3D printed parts and devices.

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[Troubleshooting] Clog Guy is back, and things have completely ceased making sense. (lemmy.world)

submitted 3 months ago by papalonian@lemmy.world to c/3dprinting@lemmy.world

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Hi guys. Please check my previous post for any background questions, I don't have it in me to go over everything again.

Long story short, I was having issues with clogging that were being caused by my hotend not reaching the reported temp. After a few days of troubleshooting and diagnosing the motherboard and Klipper settings, I gave up and decided the motherboard was faulty (even though I could not perform any tests to determine in) and bought an SKR mini. I got that all set up, and the printer has been working flawlessly since then.

Until now.

Same exact problem; one print goes perfectly fine, next print, failing to extrude by the 4th layer. I removed the clog, restarted the print, now can't even extrude the priming line. Fearing the worst, I disassemble the hotend, try hand feeding filament, and once again I am unable to push more than a few centimeters through before it gets clogged up. A probe thermometer reads ~160C while Klipper reports 200C.

What could possibly be happening here? The board is an aftermarket replacement from a completely different company, so I doubt it's a recurring manufacturer defect, but I have no idea what else can be causing this.

At this point I've spent so much time and money trying to fix this printer that I could almost buy a new one, but at this point I'm not convinced even that would solve the problem.

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[–] atest123@lemmy.world 6 points 3 months ago (1 children)

It might be an issue with concentricity. If the nozzle is not perfectly centered it creates a step that the filament can snag on. It can then cause the already softened filament to bunch up during deretraction forming a plug in the heat break. I had this issue with cheap nozzles. Everything starts fine and after a few layers it all stops for apparently no reason. Cranking up the heat makes it better for a bit, before making it worse

[–] papalonian@lemmy.world 5 points 3 months ago

Filament is not melting when held to the outside of the heat block. It is 100% an issue with the nozzle not reaching target temp.